Programmable Logic Controller

PLC — Programmable Logic Controller

The PLC is the control core of an automated machine or process. It reads inputs from sensors and switches, executes the control program and drives motors, valves and drives — reliably, cycle after cycle.

Illustrative visualisation — not a specific manufacturer model

Technical overview

What a PLC system includes

  • CPU / controller
  • Digital inputs & outputs DI / DO
  • Analog inputs & outputs AI / AO
  • Communication ports
  • Expansion & remote I/O
  • Control power 24 V DC

01Applications

  • Machine sequencing and interlocks
  • Process control loops (level, pressure, temperature, flow)
  • Pump and compressor control
  • Replacement of relay-based and obsolete controllers
  • Data source for HMI, SCADA and energy monitoring

02System integration

  • Connects to HMI panels for operator control
  • Communicates with VFDs, meters and instruments
  • Supplies data to SCADA, BMS, EMS and IoT platforms

03Selection considerations

  • I/O count and signal types, with spare capacity
  • Required scan speed and control functions
  • Communication protocols needed on site
  • Environment, panel space and maintainability
  • Local support and spare-part availability

Engineering support

More than supplying a PLC

Machine Lab reviews the application, recommends a suitable product and can integrate, install and commission it as part of the complete system.

Related products

In the same area

  • Human–Machine Interface

    HMI

    Industrial operator interfaces for machine monitoring and control.

  • Supervisory Control and Data Acquisition

    SCADA

    Supervisory monitoring, visualization, alarm management, historical data and centralized control.

Engineering enquiry

Need a PLC for your application?

Send the application details — load, process, pipe size, environment or existing equipment — and our engineers will respond with a recommendation.